Unveiling the Best Polyester Twisted Yarn Manufacturers in China in 2025

In the modern textile industry, polyester twisted yarn is a key intermediate material with stable structure and excellent performance. It is widely used in many fields such as clothing, home textiles, webbing, labels and even industrial fabrics. It is not just "twisted polyester filament", but also the core factor to improve the strength, style, elasticity and stability of fabrics.

Simply put, twisting is to apply a specific direction and amount of twist to polyester filaments to make the yarn structure tighter. This treatment will significantly change the physical properties of the yarn, such as enhancing wear resistance, improving anti-pilling ability, changing surface gloss and even feel. For example, 50D Semi-Dull Z-twisted twisted yarn is often used in trademark webbing, with high image clarity and durability.

The wide application of twisted yarn is not only due to its excellent performance, but also because of its "style control" ability. In high-end women's clothing fabrics, even different twist designs are used to achieve delicate folds or unique drape. Therefore, both textile designers and terminal brands are highly dependent on high-quality twisted yarns.

Among the global Polyester Twisted Yarn Manufacturers, China is one of the main exporters of this type of product, with a mature industrial chain, a strong technical foundation and a high cost-effectiveness advantage.

In-depth analysis of twisting process: the doorway of S twist, Z twist and process control

Understanding the essence of twisted yarn is inseparable from the mastery of core processes such as "twist direction", "twist degree" and "heat setting".

Twist direction: S twist vs Z twist

Twist direction refers to the direction of yarn twisting. If the fiber presents an inclination from the lower left to the upper right, it is "S twist"; otherwise it is "Z twist". This not only affects the appearance of yarn and fabric, but also determines the matching of subsequent weaving and dyeing and finishing processes. For example, Z twist is often used in label ribbons to enhance the clarity of the pattern edge; while in weft knitted fabrics, S twist and Z twist can be used together to offset the distortion of the fabric.

Twist (TPM/TPI): A key lever for structure and performance

Twist refers to the number of twists per meter or inch. High twist yarns are compact and strong, suitable for industrial use, while low twist is more suitable for fabrics with a soft feel.

In practical applications, twist setting needs to consider multiple factors:

• ● Original yarn specifications (such as 75D, 150D, 300D)
• ● Fabric design requirements (crisp vs. soft)
• ● Post-processing matching (high temperature setting or thermal transfer)

Brief process flow

Take Sinrylion as an example. Its polyester twisted yarn production usually goes through the following process:

• Pre-warp: The original yarn is rolled and the path is preset according to the tension requirements
• Twisting treatment: Use a double-spindle automatic twisting machine to accurately set the twist direction and twist
• Steam setting: Through 180~210℃ steam heat setting, lock the structure and dimensional stability
• Inspection and packaging: There are full-time quality inspectors to test the tensile strength, twist uniformity and color difference before storage

Only by strictly controlling each step can we stably output high-performance twisted yarn to meet the technical needs of different fields

Sinrylion: A 40-year expert in the manufacture of polyester twisted yarns

Since its establishment in 1983, Jinjiang Xinglilai Yarn Co., Ltd. (Sinrylion) has always focused on the high-quality manufacture of polyester twisted yarns. It has been deeply involved in the industry for 40 years and is one of the most trusted Polyester Twisted Yarn Manufacturers in China.

• ● Production Strength:Sinrylion currently has more than 400 high-performance equipment, with an annual output of more than 10,000 tons of various polyester twisted yarns. The products cover multiple specifications from 50D to 5000D, with a wide range of twists (commonly 200~2000 TPM), and support a variety of light treatments such as semi-dull and full-dull.
• ● R&D Capabilities:It has an independent R&D laboratory that can customize twist combinations, heat setting conditions, and functional treatments such as anti-UV and antibacterial according to customer requirements. The engineering team has an average of more than 12 years of experience and has solid expertise in spinning and heat treatment.
• ● Quality certification:Sinrylion is one of the few twisted yarn companies in China that has obtained ISO9001 quality management system, Oeko-Tex Standard 100 and GRS (Global Recycling Standard) three international certifications. Strict incoming material inspection and batch sample retention mechanism ensure that the quality of each batch of Polyester Twisted Yarn is traceable.
• ● Market recognition:Currently, its customers are spread across Fujian, Guangdong, Zhejiang, Hong Kong, Vietnam, Indonesia and other places, and it has a good reputation in the webbing, luggage, home textile and outdoor fabric industries.

Are you looking for affordable polyester twisted yarn? You have come to the right place. We are committed to providing our customers with quality products and the best value. Your satisfaction is our motivation. Send an email to janekwok@xll-group.com today and our manufacturer will be happy to serve you.

Main application areas and performance advantages of polyester twisted yarn

Polyester twisted yarn is widely used in multiple terminal markets due to its excellent strength, structural stability and good processing adaptability. From functionality to style shaping, it is both a technical fiber and a carrier of design language. The following are its main application scenarios:

• ● Trademark tapes and clothing accessories
• In trademark tapes, tag tapes, wash labels and other products, polyester twisted yarn has become the industry's first choice because of its clear texture, neat edges and low pilling. In particular, 75D or 150D yarns with Z twist + semi-gloss treatment can enhance the three-dimensional sense and durability of the ribbon pattern, while being compatible with high-speed jacquard machines and thermal transfer processes.
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• ● Mid-to-high-end clothing and casual fabrics
• Twisted yarn not only brings wrinkle resistance and enhanced elasticity in clothing fabrics, but also creates style effects such as natural folds, matte or crispness through different twist combinations. Commonly used in women's clothing, casual wear and functional clothing, especially in knitted weft and woven fabrics, S twist and Z twist are used alternately to effectively avoid fabric distortion and improve the wearing experience.
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• ● Home fabrics and curtain fabrics
• In home textile products such as curtain fabrics, sofa fabrics, cushions, etc., polyester twisted yarn can improve the drape, wrinkle resistance and dimensional stability of the fabric. Using twisted yarns above 300D as warp or weft not only improves the fabric structure, but also adapts to various post-processing processes such as printing and coating, making the product more durable and diverse in style.
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• ● Industrial fabrics and filter materials
• For industrial uses such as filter cloth, seat belts, and luggage base fabrics, polyester twisted yarns show excellent tensile strength and wear resistance. Coarse specifications (such as 1000D and above) with high twist are ideal for such products. They can maintain structural stability and extend service life under complex working conditions. They are commonly used in geotechnical materials, filtration systems and special protective fabrics.
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• ● Hand-woven and craft materials
• In recent years, twisted yarn has also been popular in the field of DIY crafts and art fibers. Its uniform twist direction, rich colors, and smooth feel make it suitable for weaving pendants, decorative ropes, artistic bag straps, etc., meeting consumers' needs for personalized and creative aesthetics. Compared with ordinary yarns, twisting treatment improves structural consistency and avoids problems such as looseness and decoupling.

Future Trends: Sustainable Twisted Yarn Technology and Smart Manufacturing

As the global attention to green manufacturing and functional yarns continues to rise, Polyester Twisted Yarn Manufacturers are facing two major transformation directions:

• ● Recycled Yarn and Environmental Certification
• More and more customers are asking for the use of GRS-certified recycled polyester raw materials for twisting production. This not only reduces the carbon footprint, but also enhances the environmental image of the terminal brand. For example, Sinrylion's GRS-certified products have been adopted by many domestic and foreign luggage and label customers in response to international environmental procurement needs.
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• ● Digital Twisting System
• In the future, polyester twisted yarn manufacturing will no longer rely on traditional manual setting of twist and setting temperature, but will automatically control various parameters through PLC systems or MES (manufacturing execution systems), detect twist uniformity and tension changes in real time, and improve consistency and production efficiency.
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• ● Functional R&D direction
• Twisted yarn is no longer just "twisted", but can also be superimposed with other functions:

• ▸Moisture-absorbing and quick-drying polyester twisted yarn
• ▸Antibacterial twisted yarn (suitable for sports and medical fabrics)
• ▸Flame-retardant twisted yarn (special for outdoor equipment)